Design-Manufactured & Installed Total Solution Vince Hagan stationary batch plants set the industry standard for reliability and longevity. Our plants address your needs for robust storage, a uniform mix, and the high-production demands of both large and small projects. We will custom design your plant to meet your site layout needs while considering seismic and high-wind requirements for your location. Plus, our exclusive smart plant technology is pushing our plants to the forefront of the industry with an app that monitors sensors on vital plant components and can predict possible downtime. It also manages weekly/monthly maintenance schedules. TRUSTED INSTALL BY MANUFACTURER Installation of your equipment is just as critical as the purchase. And with over 60 years of turnkey installation services, Vince Hagan is your trusted industry partner. All installations include comprehensive operational and maintenance training to assure your equipment is running safely and efficiently. RETURN ON INVESTMENT Vince Hagan plants are legendary for value because of their proven dependability, high production, and longevity. When it comes to making this significant investment, you can rest assured that the center of your production relies on equipment built to last for a generation. Go factory direct, and cut out the middleman. We help you maximize your profits instead of paying for corporate overhead and shareholder dividends.

#1 Selling Mobile Plant in the US Market Since first patenting the design in 1956, The Vince Hagan company has sold over 2,000 mobile batch plants. The patented, heavy-duty steel truss design means the plant can travel as a single load of freight, including dust collection. They stand the tests of time, weather, and high production. Plus, our exclusive smart plant technology is pushing our plants to the forefront of the industry with an app that monitors sensors on vital plant components and can predict possible downtime. It also manages weekly/monthly maintenance schedules. Some other standout features of our mobile series plants are: fully erected and operational in 8 hours; all components are in the truss, with the entire plant pre-wired and plumbed for air and water. After manufacturing is complete, each plant is factory tested which helps enable a trouble-free start-up and operation. Whether you want the highest production, the most aggregate storage capacity, or a plant that can grow with your business, The Vince Hagan Company is the solution for you. RETURN ON INVESTMENT Vince Hagan plants are legendary for value because of proven dependability, high production, design simplicity, and longevity. When it comes to making this significant investment, you can rest assured that the center of your production relies on equipment built to last decades. Go factory direct, and cut out the middleman. We help you maximize your profits instead of paying for corporate overhead and shareholder dividends.

Storage and homogenization of various bulk materials is a significant part of the handling processes within the overall logistic networks of the bulk material processing industry. Dynamic and efficient handling requires the stockyards to be equipped with appropriate technology (e.g., stackers, reclaimers, conveyor systems, etc.). Our product line of stockyard technology encompasses conveying systems, stackers and scrapers of various types, as well as bucket wheel machines. Download the brochure to learn more about BEUMER's Stockyard Technology.

FAM Minerals & Mining GmbH, as part of the BEUMER Group, is a globally active company headquartered in Germany with a long history as a manufacturer of conveying systems dating back to the 19th century. As one of the leading suppliers, FAM Minerals & Mining GmbH offers machines along the complete transport chain for bulk materials. From extraction, conveying, loading and storage to the processing of various raw materials, FAM Minerals & Mining GmbH offers efficient solutions for different industries. FAM as part of the BEUMER Group combines many years of know-how in series and individual production and offers high-quality engineering as well as extensive service. Download Whitepaper to learn more.

Gossett Concrete Pipe Co. operates from a 30-acre site that houses two manfacturing plants—one designed for production of small and mid-range-diameter concrete pipe and one for box culverts and large-diameter pipe.The company utilizes materials handling equipment to move pipe within the manufacturing facility, transport it to storage areas across the yard, and onto flatbed trucks for delivery.

Gossett Concrete Pipe Co. operates from a 30-acre site that houses two manfacturing plants—one designed for production of small and mid-range-diameter concrete pipe and one for box culverts and large-diameter pipe.The company utilizes materials handling equipment to move pipe within the manufacturing facility, transport it to storage areas across the yard, and onto flatbed trucks for delivery.

Gossett Concrete Pipe Co. operates from a 30-acre site that houses two manfacturing plants—one designed for production of small and mid-range-diameter concrete pipe and one for box culverts and large-diameter pipe.The company utilizes materials handling equipment to move pipe within the manufacturing facility, transport it to storage areas across the yard, and onto flatbed trucks for delivery.

Gossett Concrete Pipe Co. operates from a 30-acre site that houses two manufacturing plants—one designed for production of small and mid-range-diameter concrete pipe and one for box culverts and large-diameter pipe.The company utilizes materials handling equipment to move pipe within the manufacturing facility, transport it to storage areas across the yard, and onto flatbed trucks for delivery.

The Los Angeles Department of Water and Power began construction on two 55 MG enclosed reservoirs to protect drinking water that is currently stored in the open Silverlake and Ivanhoe reservoirs. The project needed to comply with EPA regulations which would hold a total water storage of 110 million gallons. The first reservoir (East) was completed in 2014 that led to shrinkage crack concerns, especially with the on-going drought in California . It was imperative that no water was lost due to leakage. When t

Ensure that your plant has a good inventory of spare parts on hand by learning how to collect the data necessary to build your own spare parts inventory model.

How can the overall performance of your plant be determined? Most plants calculate availability, or the percent of the time the plant or a particular circuit is operating, as well as overall production and recovery. But, is this information enough? Does it provide sufficient fine-grained information on where improvements can be made? This paper suggests five quantitative factors applied to a plant or to individual parts of a plant that identify the productivity of the plant—in other words, its productivity profile.

In this interactive PDF, we talk about common training myths and our responses.

How can the overall performance of your plant be determined? Most plants calculate availability, or the percent of the time the plant or a particular circuit is operating, as well as overall production and recovery. But, is this information enough? Does it provide sufficient fine-grained information on where improvements can be made? This paper suggests five quantitative factors applied to a plant or to individual parts of a plant that identify the productivity of the plant—in other words, its productivity profile.

Founded in 1983, Performance Associates International (PAI) is the worldwide leader in mine and plant industrial training. Our custom training modules and on-site training have improved start-up success and operations for clients on nearly every continent. We invite you to experience one of our e-learning training modules. Here you will see a video demonstration of a sample principle of operation from an e-learning module. A principle of operation describes in detail how a piece of equipment or a process works. In this sample, you will learn about Jameson Cell flotation technology and how its design allows for more efficient mineral separation in a much smaller tank than traditional column and mechanical flotation cells. We describe in detail the key components of the Jameson Cell and the operating principles. At the end of the module, a test will help assess what you learned. In a full training program, test results can be recorded and tracked in an LMS. A principle of operation like this would be only one of many included with a full plant operations training program. Note: This is a sample and does not contain the Jameson Cell training module in its entirety. If you would like to try out this e-learning module, please contact Kenneth Slack at [email protected] or +1-520-544-2220.

The geology report, feasibility study, and mine plan look great. Why do so many mining project start-ups fail to perform? Most mining companies put a great deal of emphasis on the nature of the reserve, the mine plan, the extraction process to be used, and the process plant design—obviously all very important. Even when large, highly regarded engineering, procurement, and construction firms develop the project, operating results are very often disappointing. In this paper, we explore the role of Operations Readiness on the financial impact of mining project start-ups. A relatively small investment in operations readiness produces a huge financial return. Many investment firms, as well as mining company senior executives, fail to consider this important factor in operating success.

With reference to greenfield plant projects, using process simulators similar to the designed plant Human-Machine Interface (HMI) or Distributed Control System (DCS) has become common practice. These simulators represent a “virtual plant” based on process modeling of the circuit chemistry and thermodynamics, and on the physical nature of the plant, including equipment, valves, piping, etc. The virtual plant allows trainees to troubleshoot problems, optimize process variables, react to alarms, etc., all based on the process simulation model.  Performance Associates’ experience is that this complex simulator training is valuable, but only after more in-depth training on the process and control logic. To truly optimize a process plant, prior to simulator training, the control room operators must have detailed knowledge of the following:Process objective of each process system, comprising a group of unit operations.Process objective of each unit operation.Process chemistry and the variables affecting it.Important characteristics of each unit operation, the variables affecting it, and the impact on downstream unit operations.Plant control loops, interlocks, and alarms.Safety issues related to the process and control schemes.Operating procedures for start-up and shutdown under various scenarios, as well as important operator tasks.Additionally, trainees must be intimately familiar with the applicable fundamental scientific concepts, such as pressure, temperature, heat exchangers, electricity, PID control logic, combustion, etc. With this fundamental and plant-specific foundation, the process simulator can be fully exploited for training. 

With reference to greenfield plant projects, using process simulators similar to the designed plant Human-Machine Interface (HMI) or Distributed Control System (DCS) has become common practice. These simulators represent a “virtual plant” based on process modeling of the circuit chemistry and thermodynamics, and on the physical nature of the plant, including equipment, valves, piping, etc. The virtual plant allows trainees to troubleshoot problems, optimize process variables, react to alarms, etc., all based on the process simulation model. Performance Associates’ experience is that this complex simulator training is valuable, but only after more in-depth training on the process and control logic. To truly optimize a process plant, prior to simulator training, the control room operators must have detailed knowledge of the following:  Process objective of each process system, comprising a group of unit operations.  Process objective of each unit operation.  Process chemistry and the variables affecting it.  Important characteristics of each unit operation, the variables affecting it, and the impact on downstream unit operations.  Plant control loops, interlocks, and alarms.  Safety issues related to the process and control schemes.  Operating procedures for start-up and shutdown under various scenarios, as well as important operator tasks. Additionally, trainees must be intimately familiar with the applicable fundamental scientific concepts, such as pressure, temperature, heat exchangers, electricity, PID control logic, combustion, etc. With this fundamental and plant-specific foundation, the process simulator can be fully exploited for training.

Developing a profitable mining venture is no small matter. It requires enormous initial investments in research, construction, and equipment. But a mineral processing plant does not run itself. Even with the best equipment and good ore quality, optimal results are dependent upon keeping the process running smoothly, avoiding process upsets, maintaining process variables in the desired range, and minimizing breakdowns and downtime. A highly trained workforce is an essential element in a successful, and profitable, start-up. The knowledge and abilities of plant operators and maintenance personnel can make or break an operation. Trained operators know what to look for during preoperational and routine inspections, allowing maintenance tasks to be planned and unexpected costly breakdowns avoided. Trained operators know what variables exist at different stages in the process and how to make appropriate adjustments in real time. Trained maintenance personnel are well acquainted with the plant equipment, and maintenance planners can schedule work and maintain a spare parts inventory to minimize downtime. Additionally, new operations that train their workforce just prior to plant commissioning can utilize their operators in the commissioning process. Having been trained and gained field experience through plant commissioning, operators are ready to hit the ground running once feed is introduced. A faster ramp-up means more earnings, more quickly. The cost of developing a proper training program is a small percentage of the overall engineering, procurement, and construction budget but it constitutes a large percentage of the gains realized from a successful start-up and ramp-up to full production. Performance Associates International (PAI) has designed and presented custom training programs for operators and maintenance personnel in metallurgical plants around the world for over 35 years. We are proud to have been part of the successful start-ups at Lundin Mining’s Eagle Mine, Vale’s Voisey’s Bay project, and Torex Gold’s El Limon-Guajes project. Click Download to view the actual vs. projected start-up results from these three metallurgical plants that made use of PAI’s custom-built training programs and on-site training.

During the final stages of metallurgical plant construction there is tremendous pressure to commence production. More often than not, there will have been budget overruns and schedule delays. Corporate management and investors are naturally anxious to generate cash flow. This pressure may evolve into a fast-track culture regarding the commissioning and start-up. www.perfnet.com 

During the final stages of metallurgical plant construction there is tremendous pressure to commence production. More often than not, there will have been budget overruns and schedule delays. Corporate management and investors are naturally anxious to generate cash flow. This pressure may evolve into a fast-track culture regarding the commissioning and start-up.  www.perfnet.com 

Three dimensional animations integrated into a process plant computer-based training (CBT) program can greatly enhance trainee understanding of process equipment. This introductory maintenance manual and animation provides a narrative description of a jaw crusher’s location in the process, its function, components, and maintenance requirements. The animation introduces maintenance personnel to the jaw crusher in a dynamic visual context. The narrated animation replaced the standard text and graphics in the description section of the equipment maintenance (CBT) module. The descriptive text was adapted to a narrative form. Multimedia specialists used engineering drawings and photographs to create models of the equipment and animate the modeled images to illustrate the key concepts and components in concert with the narration.

Excellence in Mining, Process Plant, Maintenance, and Safety Training  Performance Associates International, Inc. (PAI) is the world leader in online and on-site training for the mining industry. We provide organizations with a single source for assessments, skills training, continuing education, safety training and compliance mandates, and more. Our first-class content guides your staff to gain the critical knowledge they need to work safely and efficiently today.  Our proven, leading-edge industrial training programs improve performance in existing operations and ensure success during the start-up of new operations. Our training programs have saved companies millions in personnel accident prevention, production loss, and equipment damage. We partner with our customers and consult collaboratively to provide the analysis and content development to meet your needs.  Services PAI Offers  Plant Operator Training Our three-tier concept for effective plant operator training starts with fundamental knowledge and progresses to plant-specific concepts that are reinforced through detailed animations and interactive simulations.  Maintenance Training We custom build state-of-the-art maintenance training programs using exploded graphics, explanatory text, detailed procedures, and management systems.  Mobile Equipment Operator Training Our first-class training program focuses on operator controls and indicators, safety, and performance optimization. It also includes operating, emergency, and troubleshooting procedures. Commissioning and Start-Up We can identify, track, and control the thousands of activities that must occur for the successful commissioning and start-up of a process plant. There is no shortcut to a successful start-up. Testing and Tracking Systems We can help manage and track the performance of employees to improve the overall performance of the mine and plant industrial training programs. Our testing and tracking systems provide invaluable assistance in safety and operational compliance.  Introductory and Safety Training Off-the-shelf introductory and safety training packages are an excellent source for mine and plant industrial training courses. They provide fundamental knowledge and basic training concepts. Now offering online courses! E-Learning, Animations, and Simulations Our interactive e-learning keeps trainees focused and engaged. Our experienced in-house multimedia team develops state-of-the-art graphics, virtual and mixed reality training, stunning 3D animations, and technically engineered simulations of real-world scenarios. Other Services We also provide many services relevant to planning, analyzing, and evaluating process plants, including: ·         Operations readiness plan. ·         Planning studies. ·         Quality management. ·         Systems implementation. ·         Statistical process control. ·         Reliability-based asset management. ·         Productive capacity studies. ·         Surveys and needs analyses. ·         Economic life analysis. ·         Process control strategies and methods. ·         Debottlenecking and process optimization. ·         Spare parts inventory and analysis. ·         Feasibility studies. ·         Consulting assistance. Consulting * Gap Analysis * Content Development * LMS * On-Site * Train-the-Trainer * E-Learning * Process Plant Optimization * Training * Safety * Mine Training * Plant Operator Training * Maintenance * Mobile Equipment * Competencies * Commissioning  

Get to know the benefits of measuring and monitoring silo inventory with the BinMaster 3DLevelScanner - the only sensor that generates a 3D visual of the material in your bin, tank, or silo. Accurate volume is possible in high dust and unevenly piled materials.

Using a continuous level sensor to monitor the material level in your storage vessels can help your operation maintain efficiency—preventing costly process interruptions and keeping you up-to-date on your inventory level. This whitepaper is intended to help operations choose a continuous level sensor without having to wade through volumes of technical data. It will briefly describe the sensor types available, address the pros and cons of each type, and explain what information you need to gather before working with a sensor supplier.

Introduction to the Penetron system of products  and how Penetron crystalline materials will save your project time and money. 

Introduction to the Penetron system of products  and how Penetron crystalline materials will save your project time and money. 

Learn how Penetron crystalline technology helps seal cracks and extended the lifespan of concrete.

Actual Time-lapse of Crystal Growth with Penetron crystalline technology.

Modera Coral Gables is a 237-unit luxury apartment mid-rise building in Miami, Florida, located on an urban infill area and only one block south of Coral Gables’ Miracle Mile, a pedestrian-friendly entertainment and retail hub. The building is LEED Silver-certified and has six residential floors above three levels of parking. A large pool is situated on an expansive elevated deck on the fourth floor. Originally, a bentonite mat was specified for the foundation. Because excavations were five feet below the water table, it became impossible to eliminate enough water to install the mat. Cemex, the ready-mix supplier, worked with Penetron on a solution. PENETRON ADMIX was mixed into the concrete for all below-grade structures (and also the three-level parking garage and the fourth floor pool structure), allowing placement of the concrete into the waterlogged site.

The expansion of the Oyster Creek propylene production facility in Freeport, Texas, was a key part of Dow Chemical’s multi-billion-dollar investment (Gulfstream) program to take advantage of low market prices for locally-produced shale gas. The massive scope of construction made easy application and reliability of the concrete treatment solution a priority. PENETRON ADMIX SB was specified as a robust waterproofing solution for all concrete used for the water containment tanks – each with a capacity of 1.5 million gallons (5.7 million liters). As an integral waterproofing protection, it prevents penetration of water and aggressive agents into the concrete and also features a self-healing capability. Delivered in pre-measured soluble bags, the admixture simplified accurate dosage during batching and saved time in the construction schedule.

San Diego’s Metropolitan Transportation Service (MTS) new, high-efficiency wheel truing pit keeps MTS rail cars rolling smoothly. When the general contractor began construction, water quickly filled the construction site (almost three feet under the water table). To finish the excavation, seven dewatering pumps were installed to keep water out. The project was a small but complex mix of new and existing construction with numerous unique conditions, all requiring  a waterproofing solution Ultimately, Penetron crystalline products were chosen over traditional waterproofing solutions, including PENETRON ADMIX for the footings, slab and walls of the truing pit, PENEBAR SW waterstop strips to seal all cold joints, and PENECRETE MORTAR to patch any remaining cracks and imperfections in the new concrete structure. The choice saved construction time and money.

The expansion of the Canpotex Marine Terminal 5 in Portland, Oregon, enlarged the facility’s capacity to process and ship white potash to overseas markets. Initially, a membrane solution was specified to protect the concrete piers, tunnel and building foundations. However, the project owners opted for an integral solution, thanks, in part, to many contractors who said they saved time and reduced construction costs when switching from a traditional surface applied waterproofing to a Penetron crystalline solution for projects located in a marine environment. Penetron worked with Cal Portland to design an optimal concrete mix that met the demands of the marine environment. PENETRON ADMIX was used to waterproof all new concrete. PENETRON slurry and PENECRETE MORTAR were applied to the tie holes and to patch previous honeycombing and defects.

The expansion of the Canpotex Marine Terminal 5 in Portland, Oregon, enlarged the facility’s capacity to process and ship white potash to overseas markets. Initially, a membrane solution was specified to protect the concrete piers, tunnel and building foundations. However, the project owners opted for an integral solution, thanks, in part, to many contractors who said they saved time and reduced construction costs when switching from a traditional surface applied waterproofing to a Penetron crystalline solution for projects located in a marine environment. Penetron worked with Cal Portland to design an optimal concrete mix that met the demands of the marine environment. PENETRON ADMIX was used to waterproof all new concrete. PENETRON slurry and PENECRETE MORTAR were applied to the tie holes and to patch previous honeycombing and defects.

To keep a live tiger mascot happy at Louisiana State University (LSU), you need a substantial water area (including a large pond and waterfall for hot weather), an enormous synthetic rock (with a heated or cooled surface, as a lookout for the tiger), and new landscaping. Construction of the upgraded habitat specified PENETRON ADMIX SB (in soluble bags) to provide an integrated crystalline waterproofing solution. Applied as a wet process shotcrete application, the PENETRON ADMIX SB was added to the PENETRON ADMIX-Enhanced Shotcrete (PAES) to create a durable and naturalistic surface for the lookout rock and provide a new, waterproof surface for the pond and waterfall area. Mike the Tiger attracts more than 100,000 visitors each year and can be viewed via the live webcam at www.MiketheTiger.com.

The South Cobb Tunnel Lift Station in Austell, Georgia, was the largest expansion project and deepest tunnel construction undertaken by the Cobb County Water Authority (CCWS), and it was completed a year ahead of schedule. Part of a comprehensive sewage and wastewater treatment system, the 5.5-mile-long tunnel was built through hard rock at a maximum depth of 400 feet. The project also included a 130 million gallon/day lift station to transport wastewater flows; the height of the station is about 212 feet. PENETRON ADMIX was used to ensure the concrete structures, tanks, foundation slaps and containment structures could resist the high levels of water pressure remain watertight. The admixture was also added to the concrete lining used to support areas of fractured rock and groundwater inflow.

The South Cobb Tunnel Lift Station in Austell, Georgia, was the largest expansion project and deepest tunnel construction undertaken by the Cobb County Water Authority (CCWS), and it was completed a year ahead of schedule. Part of a comprehensive sewage and wastewater treatment system, the 5.5-mile-long tunnel was built through hard rock at a maximum depth of 400 feet. The project also included a 130 million gallon/day lift station to transport wastewater flows; the height of the station is about 212 feet. PENETRON ADMIX was used to ensure the concrete structures, tanks, foundation slaps and containment structures could resist the high levels of water pressure remain watertight. The admixture was also added to the concrete lining used to support areas of fractured rock and groundwater inflow.

Stedman has the engineering experience to design, manufacture, and install custom crushing and bulk material conveyor handling systems. Bulk material conveyors are useful in handling and transporting a variety of materials throughout processing. Designing and deploying size-reduction systems takes experience. See how teamwork integration can help improve design, manufacturing and installation processes by reading this ROCK PRODUCTS magazine article .     • Custom Crushers    • Stainless Steel Crushers    • Grinding Rooms    • Retrofits    • Turnkey Plant Solutions    • Aggregate Plants    • Structures & Chutes    • Bulk Material Conveyors     • Specialty Conveyors    • Screening & Classifying     • Silos, Bins & Hoppers     • Feeders – Apron, Vibratory & Belt     • Dust Collection     • Tramp Metal Detection    • Process Design    • Installation & Startup Whether you are starting a new process or retrofitting an existing one, contact Stedman to discuss your custom size reduction system, bulk material conveyor and project needs.

The Los Angeles Department of Water and Power began construction on two 55 MG enclosed reservoirs to protect drinking water that is currently stored in the open Silverlake and Ivanhoe reservoirs. The project needed to comply with EPA regulations which would hold a total water storage of 110 million gallons. The first reservoir (East) was completed in 2014 that led to shrinkage crack concerns, especially with the on-going drought in California . It was imperative that no water was lost due to leakage. When t

Teamwork Helps Integrate Design, Manufacture and Installation of Size- Reduction Systems By Eric Marcotte, Inside Sales Manager, Stedman Machine Company Designing and deploying size-reduction systems takes experience. Many people can collect and install some of the pieces they feel are needed to create a working system, but experience with the interrelationships between components is harder to find. And to ensure safety and performance, crushing, screening, storage and handling systems need to be professionally engineered. A system is always more than just a collection of parts; they must work together whether it’s a properly designed chute or an elaborate processing plant. Retrofitting new crushers, conveyors, screens or other pieces of equipment is also not always an easy process. Even if drawings and specifications no longer exist, plant designers need to make sense of what is there and know what it takes to make new pieces fit in an existing puzzle. If continuing production during the upgrade is required, system bottlenecks will need to be prevented. For example, raw material or finished product stockpiles may be required to keep downtime to a minimum. Also, access and space requirements need to be confirmed and double-checked. First - Assemble a Team Engineering and expertise in a variety of areas are required to develop size reduction systems, including: crushing, screening, structures, conveyors, chutes, hoppers, dust collection and storage, whether for a small equipment retrofit or a large turnkey facility. CAD and process design software applications are must have. Limit multiple layers of personnel. Work directly with the engineers and personnel to select the equipment and design the system. Project management, installation, scheduling and tracking experience will be needed. Be sure supervisors and installers are MSHA trained and have experience in fieldwork. Second - Process Design While most projects present new challenges, a widely experienced team will bring in ideas from other industries. Typical projects involve the following processes and types of equipment. industrial crusher Load out and material receiving This can be a feed hopper with an apron feeder, belt feeder, vibratory or screw feeder, truck dump or railcar unloading system. Bulk material transportation Designing, building or procuring belt conveyors, stackers, apron conveyors, screw conveyors, and pneumatic handling conveyors. Crushing Crushing is the basic building block of a size-reduction system. Experience with a large range of crushing equipment offers many solutions. Properly feeding material into the crusher greatly increases its efficiency, contributes to even wear and maximizes wear metal costs. Bulk material storage Specifying, providing and installing a range of silos, hoppers or other bulk storage solutions. aggregate crusher Screening Experience with many screening manufacturers to include the right screening solution into the system. Dust Collection Including the proper dust collector and dust collection system is a key component to allow a crushing system to work properly. Experience with many dust collection vendors will facilitate properly sizing, connecting and installing the best dust-collection system solution. Controls and Electrical Components To make sure that all components of a system work together, work with control system engineers, panel builders and electrical contractors to create a working, integrated system. Buildings, Foundations and Structure Design, procurement and specifications for buildings, foundations and structures for the equipment supplied on any system. Third - How to Do It Every project has a different set of circumstances that are unique to it. Try to follow a simple checklist to ensure the best possible solutions to the problems. Initial project team meeting. Crusher and screening testing as required. Define required scope for the system. Create preliminary concepts and drawings. Review with operators and supervisors. After receiving feedback, fine-tune the drawings, concepts and put forth a detailed proposal. Set up kick off meetings as required. Proceed with the purchase of major components. Proceed with a detailed system arrangement. Detail major assemblies. Assemblies put out for detail drawing creation. Drawings are self-checked and then crosschecked for accuracy. Assemblies are re-entered into system layout from detail assemblies to verify fit. Approval drawings sent out as required. Vendor drawings checked and approved. Items checked as they are received. Work with vendors and shipping to verify shipment accuracy. Pictures are taken of all shipments for record purposes. Installation supervisor works with install crew to identify, locate and erect items as needed. As installation finish date nears, begin check of motor rotations, sensors etc. Final customer acceptance – formal reviews to finalize “punch list,” follow up items and document the system is performing as specified. Example - Typical Quarry Expansion A limestone quarry running since the 1950s and producing 500,000 tons per year wanted to increase yearly production capacity up to 1.5 million tons with a new automated plant. The new design needed to have the capability to stockpile hundreds of thousands of tons of finished product. The focus was on creating a state-of-the-art plant with designed-in flexibility to do different product sizing. The automated plant needed to have the ability to run production all day as well as to be able to change the product sizes within 10 minutes. The design and fabrication of a new plant may take up to two years to complete as each idea is considered and "wish lists" are sorted out. You don’t want to come back and say we should have done this or done that. Get the very best of everything you can get into the plant for longevity. The project will include numerous conveyors, sensors, controls, vibrating screens, feeders and other equipment. size reduction machine Installed electronics and control systems feed a programmable logic controller. Each conveyor at the plant is equipped with terminal strips that are all wired to communicate information to one main processor, bringing all of the information together in one place to make it easy to operate. All of the feeders and conveyors are monitored to collect all of the information required to operate the plant. With the ability to monitor the speed of the conveyors and feeders, the quarry can keep an eye on production and troubleshoot maintenance issues. The reason for having an automated control system is that if something goes wrong on one of the conveyors, you’ll see it fast enough to prevent a catastrophe that might require digging out a conveyor. If something does go wrong, the computer can take over and begin dropping conveyors, discharging material and shut the feeder down. Since the quarry can now monitor the conveyors moving, the speeds and the tons per hour, limitations can be set to help catch problems before they become too serious. If something is going wrong, say conveyor 2A is slowing down, you can put limits on how much you want to allow it to slow down before the feeder is paused and then limit how long that feeder stays paused. In the end, the quarry was able to more than double their production capacity with the help of the automated plant. The plant was built, delivered and installed as planned with no problems. This is an ideal situation if a quarry is sitting on huge reserves of limestone and plans to operate the crushing plant well into the future. Projects such as this are successful when the customer’s needs are defined and understood, and the project team – including the customer and all supplier partners work to accomplish the project goals.

The Los Angeles Department of Water and Power began construction on two 55 MG enclosed reservoirs to protect drinking water that is currently stored in the open Silverlake and Ivanhoe reservoirs. The project needed to comply with EPA regulations which would hold a total water storage of 110 million gallons. The first reservoir (East) was completed in 2014 that led to shrinkage crack concerns, especially with the on-going drought in California . It was imperative that no water was lost due to leakage. When the first reservoir was completed, it resulted in 20,000 gallons of water loss per day. LADWP decided to use PREVent-C technology to improve their East Reservoir. They created roof deck slabs that included 5% PREVent C admixture that showed no shrinkage cracks. With great improvement, PREVent-C is being considered to be part of the West reservoir.

Located in Alberta, this state-of-the-art facility consists of six, 2,000 ton silos for industrial sand storage. Unique to this facility is the support for both rail and truck material receiving. Tank Connection is an ISO 9001 certified QMS company, leading the storage industry in application expertise, storage innovation and solutions, storage tank manufacturing technology, vertical integration of operations and field construction services.

PHOENIX provides process solutions to reduce slurry pond area with a rake-less Ultra High-Rate Thickener that provides mixing, flocculation and internal dilution followed by clarification and positive sludge collection and removal in a single tank. Complete elimination of slurry ponds can be obtained by adding a Belt Filter Press or Recessed Chamber Filter Press to dewater the thickened slurry.

This multiple tank load-out terminal features 4 precision bolted RTP silos 27 feet in diameter and 85 feet tall. For lime storage, we lead the industry in turnkey storage systems for limestone, lime, hydrated lime, pebble lime and quicklime applications. When you are looking for a mineral storage tank system, you can't beat the quality and service provided by Tank Connection.

Tank Connection is a global leader in Dry Bulk Storage solutions and processes. Our bolted RTP storage silos are precision engineered, won't leak, feature a smoothwall tank interior, are manufactured with a powder coat system, and have unlimited options. Construction of our silos is at grade-level using a proprietary synchronized jacking process.

Tank Connection’s precision bolted RTP (Rolled, Tapered Panel) silo was designed to house granulated blast-furnace slag at this terminal in Australia. It is 44’ wide and 107’ in height. The tank has a volume of 93,566 cubic feet. It was erected using Tank Connection’s synchronized jacking process, which keeps crews at ground level and commands the safest field installation rating in the industry.

Fusing glass to the steel is unlike traditional coatings such as paints and epoxy that are superficial. Understand the difference.

This short PowerPoint tackles the many misconceptions about bolted tanks and leakage. Get the facts!

STT Enviro Corp engineers and supplies a range of cost effective environmental and industrial products and services. By combining the highest quality products with cost competitive prices we deliver superior customer value to the biggest and most respected names in the mining and oil & gas sectors. Plus, we are continuing to work to find ways for our customers to reduce their environmental footprint, cost effectively. We’re the experts in the engineering and design of chemical makedown systems and liquid and bulk material storage and handling. We’re also the experts in how to optimize these systems afterwards.